Honda 2011 500 foreman repair manual pdf download free

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Measure belt deflection and measure offset both above and below sheave centerlines. Adjust if necessary. Important: Inspect clutch alignment and center distance before adjusting offset. Install offset alignment tool as shown. Offset is correct when rear of tool contacts rear of inner sheave with driven clutch pushed completely inward on shaft and bolt torqued.

Adjust offset by adding or removing spacer washers between back of driven clutch and spacer as shown. Apply and hold downward pressure on the helix, or place driven clutch in the Clutch Compression Tool PN Remove snap ring retainer.

Note the location of the spring and remove helix. Note the location of the spring in the moveable sheave, and remove the spring. Check alignment of tabs on spring. Replace the spring if tabs aremisaligned or the spring coils are distorted. Inspect ramp buttons in themoveable sheaveand replace if worn.

Remove moveable sheave and note the number of spacer washers. One spacer must remain between the sheaves when adjusting belt deflection. Inspect the Teflont coating on the moveable sheave bushing. Inspect driven clutch faces for wear or damage.